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User_Manual.md

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User Manual Ahoy DTU (on ESP8266)

Version #{VERSION}#

Introduction

See the repository README.md

Setup

Assuming you have a running ahoy-dtu and you can access the setup page. In the initial case or after click "erase settings" the fields for the inverter setup are empty.

Set at least the serial number and a name for each inverter, check "reboot after save" and click the "Save" button.

MQTT Output

The ahoy dtu will publish on the following topics <CHOOSEN_TOPIC_FROM_SETUP>/<INVERTER_NAME_FROM_SETUP>/ch0/#

Topic Example Value Remarks
U_AC 233.300 actual AC Voltage in Volt
I_AC 0.300 actual AC Current in Ampere
P_AC 71.000 actual AC Power in Watt
P_ACr 21.200 actual AC reactive power in VAr
Freq 49.990 actual AC Frequency in 1/s
Pct 95.800 actual AC Power factor in %
Temp 19.800 Temperature of inverter in Celsius
LARM_MES_ID 9.000 Last Alarm Message Id
YieldDay 51.000 Energy converted to AC per day in Watt hours (measured on DC)
YieldTotal 465.294 Energy converted to AC since reset Watt hours (measured on DC)
P_DC 74.600 actual DC Power in Watt
Efficiency 95.174 actual ration AC Power over DC Power in percent
FWVersion 10012.000 Firmware version eg. 1.00.12
FWBuildYear 2020.000 Firmware build date
FWBuildMonthDay 624.000 Firmware build month and day eg. 24th of june
HWPartId 100.000 Hardware Id
PowerLimit 80.000 actual set point for power limit control AC active power in percent
LastAlarmCode 1.000 Last Alarm Code eg. "inverter start"

<CHOOSEN_TOPIC_FROM_SETUP>/<INVERTER_NAME_FROM_SETUP>/ch<CHANNEL_NUMBER>/#

<CHANNEL_NUMBER> is in the range 1 to 4 depending on the inverter type

Topic Example Value Remarks
U_DC 38.900 actual DC Voltage in Volt
I_DC 0.640 actual DC current in Ampere
P_DC 25.000 actual DC power in Watt
YieldDay 17.000 Energy converted to AC per day Watt hours per module/channel (measured on DC)
YieldTotal 110.819 Energy converted to AC since reset Watt hours per module/channel (measured on DC)
Irradiation 5.65 ratio DC Power over set maximum power per module/channel in percent

Active Power Limit via Setup Page

If you leave the field "Active Power Limit" empty during the setup and reboot the ahoy-dtu will set a value of 65535 in the setup. That is the value you have to fill in case you want to operate the inverter without a active power limit. If the value is 65535 or -1 after another reboot the value will be set automatically to "100" and in the drop-down menu "relative in percent persistent" will be set. Of course you can do this also by your self.

You can change the setting in the following manner. Decide if you want to set

  • an absolute value in Watt
  • an relative value in percent based on the maximum Power capabilities of the inverter

and if this settings shall be

  • persistent
  • not persistent

after a power cycle of the inverter (P_DC=0 and P_AC=0 for at least 10 seconds)

The user has to ensure correct settings. Remember that for the inverters of 3rd generation the relative active power limit is in the range of 2% up to 100%. Also an absolute active power limit below approx. 30 Watt seems to be not meanful because of the control capabilities and reactive power load.

Active Power Limit via MQTT

The ahoy-dtu subscribes on the topic <CHOOSEN_TOPIC_FROM_SETUP>/devcontrol/# if the mqtt broker is set-up correctly. The default topic is inverter/devcontrol/#.

To set the active power limit (controled value is the AC Power of the inverter) you have four options. (Only single phase inverters are actually in focus).

topic payload active power limit in Condition
<CHOOSEN_TOPIC_FROM_SETUP>/devcontrol/<INVERTER_ID>/11 OR <CHOOSEN_TOPIC_FROM_SETUP>/devcontrol/<INVERTER_ID>/11/0 [0..65535] Watt not persistent
<CHOOSEN_TOPIC_FROM_SETUP>/devcontrol/<INVERTER_ID>/11/256 [0..65535] Watt persistent
<CHOOSEN_TOPIC_FROM_SETUP>/devcontrol/<INVERTER_ID>/11/1 [2..100] % not persistent
<CHOOSEN_TOPIC_FROM_SETUP>/devcontrol/<INVERTER_ID>/11/257 [2..100] % persistent

👆 <INVERTER_ID> is the number of the specific inverter in the setup page.

  • First inverter --> <INVERTER_ID> = 0
  • Second inverter --> <INVERTER_ID> = 1
  • ...

Developer Information MQTT Interface

<CHOOSEN_TOPIC_FROM_SETUP>/devcontrol/<INVERTER_ID>/<DevControlCmdType>/<DATA2>

The implementation allows to set any of the available <DevControlCmdType> Commands:

typedef enum {
    TurnOn = 0,                   // 0x00
    TurnOff = 1,                  // 0x01
    Restart = 2,                  // 0x02
    Lock = 3,                     // 0x03
    Unlock = 4,                   // 0x04
    ActivePowerContr = 11,        // 0x0b
    ReactivePowerContr = 12,      // 0x0c
    PFSet = 13,                   // 0x0d
    CleanState_LockAndAlarm = 20, // 0x14
    SelfInspection = 40,          // 0x28, self-inspection of grid-connected protection files
    Init = 0xff
} DevControlCmdType;

The MQTT payload will be set on first to bytes and <DATA2>, which is taken from the topic path will be set on the second two bytes if the corresponding DevControlCmdType supports 4 byte data. See here the actual implementation to set the send buffer bytes.

void sendControlPacket(uint64_t invId, uint8_t cmd, uint16_t *data) {
    sendCmdPacket(invId, TX_REQ_DEVCONTROL, ALL_FRAMES, false);
    int cnt = 0;
    // cmd --> 0x0b => Type_ActivePowerContr, 0 on, 1 off, 2 restart, 12 reactive power, 13 power factor
    mTxBuf[10] = cmd;
    mTxBuf[10 + (++cnt)] = 0x00;
    if (cmd >= ActivePowerContr && cmd <= PFSet){
        mTxBuf[10 + (++cnt)] = ((data[0] * 10) >> 8) & 0xff; // power limit || high byte from MQTT payload
        mTxBuf[10 + (++cnt)] = ((data[0] * 10)     ) & 0xff; // power limit || low byte from MQTT payload
        mTxBuf[10 + (++cnt)] = ((data[1]     ) >> 8) & 0xff; // high byte from MQTT topic value <DATA2>
        mTxBuf[10 + (++cnt)] = ((data[1]     )     ) & 0xff; // low byte from MQTT topic value <DATA2>
    }
    // crc control data
    uint16_t crc = Hoymiles::crc16(&mTxBuf[10], cnt+1);
    mTxBuf[10 + (++cnt)] = (crc >> 8) & 0xff;
    mTxBuf[10 + (++cnt)] = (crc     ) & 0xff;
    // crc over all
    cnt +=1;
    mTxBuf[10 + cnt] = Hoymiles::crc8(mTxBuf, 10 + cnt);

    sendPacket(invId, mTxBuf, 10 + (++cnt), true);
}

So as example sending any payload on inverter/devcontrol/0/1 will switch off the inverter.

Active Power Limit via REST API

It is also implemented to set the power limit via REST API call. Therefore send a POST request to the endpoint /api. The response will always be a json with {success:true} The payload shall be a json formated string in the following manner

{
    "inverter":<INVERTER_ID>,
    "tx_request": <TX_REQUEST_BYTE>,
    "cmd": <SUB_CMD_BYTE>,
    "payload": <PAYLOAD_INTEGER_TWO_BYTES>,
    "payload2": <PAYLOAD_INTEGER_TWO_BYTES>
}

With the following value ranges

Value range note
<TX_REQUEST_BYTE> 81 or 21 integer uint8, (0x15 or 0x51)
<SUB_CMD_BYTE> [0...255] integer uint8, subcmds eg. 0x0b
<PAYLOAD_INTEGER_TWO_BYTES> [0...65535] uint16
<INVERTER_ID> [0...3] integer uint8

Example to set the active power limit non persistent to 10%

{
    "inverter":0,
    "tx_request": 81,
    "cmd": 11,
    "payload": 10,
    "payload2": 1
}

Example to set the active power limit persistent to 600Watt

{
    "inverter":0,
    "tx_request": 81,
    "cmd": 11,
    "payload": 600,
    "payload2": 256
}

Developer Information REST API

In the same approach as for MQTT any other SubCmd and also MainCmd can be applied and the response payload can be observed in the serial logs. Eg. request the Alarm-Data from the Alarm-Index 5 from inverter 0 will look like this:

{
    "inverter":0,
    "tx_request": 21,
    "cmd": 17,
    "payload": 5,
    "payload2": 0
}

Zero Export Control

  • You can use the mqtt topic <CHOOSEN_TOPIC_FROM_SETUP>/devcontrol/<INVERTER_ID>/11 with a number as payload (eg. 300 -> 300 Watt) to set the power limit to the published number in Watt. (In regular cases the inverter will use the new set point within one intervall period; to verify this see next bullet)
  • You can check the inverter set point for the power limit control on the topic <CHOOSEN_TOPIC_FROM_SETUP>/<INVERTER_NAME_FROM_SETUP>/ch0/PowerLimit 👆 This value is ALWAYS in percent of the maximum power limit of the inverter. In regular cases this value will be updated within approx. 15 seconds. (depends on request intervall)
  • You can monitor the actual AC power by subscribing to the topic <CHOOSEN_TOPIC_FROM_SETUP>/<INVERTER_NAME_FROM_SETUP>/ch0/P_AC 👆 This value is ALWAYS in Watt

Issues and Debuging for active power limit settings

Turn on the serial debugging in the setup. Try to have find out if the behavior is deterministic. That means can you reproduce the behavior. Be patient and wait on inverter reactions at least some minutes and beware that the DC-Power is sufficient.

In case of issues please report:

  1. Version of firmware
  2. The output of the serial debug esp. the TX messages starting with "0x51" and the RX messages starting with "0xD1" or "0xF1"
  3. Which case you have tried: Setup-Page, MQTT, REST API and at what was shown on the "Visualization Page" at the Location "Limit"
  4. The setting means payload, relative, absolute, persistent, not persistent (see tables above)

Developer Information General for Active Power Limit

⚡The following was verified by field tests and feedback from users

Internally this values will be set for the second two bytes for MainCmd: 0x51 SubCmd: 0x0b --> DevControl set ActivePowerLimit

typedef enum {
    AbsolutNonPersistent    = 0x0000, // 0
    RelativNonPersistent    = 0x0001, // 1
    AbsolutPersistent       = 0x0100,    // 256
    RelativPersistent       = 0x0101     // 257
} PowerLimitControlType;

Firmware Version collection

Gather user inverter information here to understand what differs between some inverters.

Name Inverter Typ Bootloader V. FWVersion FWBuild [YYYY] FWBuild [MM-DD] HWPartId
DanielR92 HM-1500 1.0.16 2021 10-12 100
isdor HM-300 1.0.14 2021 12-09 102
aschiffler HM-1500 1.0.12 2020 06-24 100
klahus1 HM-300 1.0.10 2020 07-07 102
eeprom23 HM-1200 0.1.0 1.0.18 2021 12-24 269619201 18:21:00 HWRev 256
eeprom23 HM-1200 2t 0.1.0 1.0.16 2021 10-12 269619207 17:06:00 HWRev 256
fila612 HM-700 1.0.10 2021 11-01 104
tfhcm TSUN-350 1.0.14 2021 12-09 102
Groobi TSOL-M400 1.0.14 2021 12-09 102
setje HM-600 1.0.08 2020 07-10 104
madmartin HM-600 0.1.4 1.0.10 2021 11-01 104
lumapu HM-1200 0.1.0 1.0.12 2020 06-24
chehrlic HM-600 1.0.10 2021 11-01 104
chehrlic TSOL-M800de 1.0.10 2021 11-01 104

Developer Information about Command Queue

After reboot or startup the ahoy firmware it will enque three commands in the following sequence:

  1. Get active power limit in percent (SystemConfigPara = 5 // 0x05)
  2. Get firmware version (InverterDevInform_All = 1 // 0x01)
  3. Get data (RealTimeRunData_Debug = 11 // 0x0b)

With the command get data (RealTimeRunData_Debug = 11 // 0x0b) the alarm message counter will be updated. In the initial case then aonther command is queued to get the alarm code (AlarmData = 17 // 0x11).

This command (AlarmData = 17 // 0x11) will enqued in any operation phase if alarm message counter is raised by one or greater compared to the last request with command get data (RealTimeRunData_Debug = 11 // 0x0b)

In case all commands are processed (_commandQueue.empty() == true) then as a default command the get data (RealTimeRunData_Debug = 11 // 0x0b) will be enqueued.

In case a Device Control command (Power Limit, Off, On) is requested via MQTT or REST API this request will be send before any other enqueued command. In case of a accepted change in power limit the command get active power limit in percent (SystemConfigPara = 5 // 0x05) will be enqueued. The acceptance is checked by the reponse packets on the devive control commands (tx id 0x51 --> rx id 0xD1) if in byte 12 the requested sub-command (eg. power limit) is present.