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Fuji-Atom Interface for HomeSpan and ESPHome

Creative Commons License
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

Introduction

The purpose of this project, via HomeSpan or ESPHome, is to be able to control your Fuji-Electric Air Conditioning Indoor Unit from HomeKit or Home Assistant.

This is an interface between a Fuji-Electric Indoor Unit (with 3-Wires Remote Controller) and an Atom Lite (ESP32 based) device.

This interface was inspired by the project in the Unreality's repo.

Curiosity

This is the first prototype I shared on Home Assistant Community.

Platform

The tested version, so called Atom Lite, can be purchased on the offical site.

There is also a new version, AtomS3 Lite, available for purchase on the official site.

Pease note, I have not tested the Fuji-Atom Interface on the new AtomS3 Lite, I only notice that the power pins are unchanged and the pin-matching between the Atom Lite and the AtomS3 Lite is the following:

  • G22 (Atom Lite) -> G5 (AtomS3 Lite)
  • G19 (Atom Lite) -> G6 (AtomS3 Lite)

Files usage

Directory Tree:

  • Fuji_HK_V1_Rev2.0.zip

  • Fuji_HK_V2_Rev1.5.zip

When the JLCPCB site prompts you to upload Gerber files, directly upload the "Fuji_HK_VX_RevX.X.zip" archive you have chosen.

There are two versions of the circuit:

  • V1_Rev2.0 -> powers the Atom @3.3V on the appropriate pin
  • V2_Rev1.5 -> powers the Atom @5V on the appropriate pin

Choose the one you prefer, there is no difference in the final operation.

I prefer to use V2_Rev1.5 to complain the Atom Lite specifications.

Connection

⚠️ Please read the following instructions carefully, otherwise you may fry the PCB on your Indoor Unit ⚠

Before accessing any internal part of the Indoor Unit or Remote Controller, make sure that you turn off the power to the Indoor Unit via the breaker in your electrical panel.
If there is no dedicated switch for the Indoor Unit in your electrical panel, is strongly recommended to turn off the main breaker.

💡 You need to connect the Fuji-Atom Interface in parallel with Remote Controller 💡

You can connect the Fuji-Atom Interface in parallel to the terminal block of any Remote Controller or equally directly to the terminal block of the Indoor Unit where you will already find the 3-Wires Harness of the Remote Controller(s) already installed.

Schermata 2023-04-23 alle 18 20 11

Master/Slave configuration

Fuji's indoor units can be controlled by a maximum of two Remote Controllers.
So, if you already have two Remote Controllers, you must disconnect one of them (preferably the Slave) in order to install the Fuji-Atom Interface.
Then, the Fuji-Atom Interface will replace one of the two Remote Controllers.

There are three possible configurations:

  • Remote Controller = Master Unit --- & --- Atom = Slave Unit (Suggested)
    To do so, make sure the Atom is set via firmware to be a Slave Unit (If you use the Unreality's firmware, it will automatically set itself as a Slave Unit).
    Also, make sure that DIP-Switch 1-No.2 of the existing Remote Controller is set to OFF so that it assumes the role of the Master Unit.
graph TD;
    A(Indoor Unit)---B("Remote Controller 1 (Master)");
    A---C("Atom (Slave)");
Loading
  • Remote Controller = Slave Unit --- & --- Atom = Master Unit
    In this configuration you have to set DIP-Switch 1-No.2 of the exixting Remote Controller to ON while you have to set the Atom via firmware to be the Master Unit (Not recommended because a Slave Unit will not work in the absence of a Master Unit, so if the Atom dies you will not be able to control the Indoor Unit via Remote Controller).
graph TD;
    A(Indoor Unit)---B("Atom (Master)");
    A---C("Remote Controller 1 (Slave)");
Loading
  • Remote Controller = Not present --- & --- Atom = Master Unit
    If you strangely do not have a Remote Controller, you only need to set the Atom via firmware to be the Master Unit.
graph TD;
    A(Indoor Unit)---B("Atom (Master)");
Loading

Wiring

Connect the wires in this way:

  • Red (on Indoor Unit or Remote Controller) -> 12V (on Fuji-Atom Interface)
  • White (on Indoor Unit or Remote Controller) -> LIN (on Fuji-Atom Interface)
  • Black (on Indoor Unit or Remote Controller) -> GND (on Fuji-Atom Interface)

Complete Installation Manual of UTY-RNNUM Remote Controller (3-Wires)

Components availability

In case a component is not available, replace it with one of equal characteristics.
("Description" column of the BoM)

Components of equal characteristics on the BoM can be found by typing the part number on Octopart.
("Manufacturer Code" column of the BoM)

As for the capacitors, do not get stuck on the choice of temperature coefficient on the BoM if you should not find it, but quietly choose from these nine values: X5S X5R X5P X6S X6R X6P X7S X7R X7P.
(The scale is: from the "worst" X5S, to the best X7P).

🚫 Be careful, the two ICs (IC1 and U1) cannot be replaced because of different pins layout 🚫

Assembly

Since the PCB is designed for SMT (Surface-Mount Technology), you need to ask the PCB manufacturer to provide you with the solder paste stencil, you can find it under "SMT-Stencil".

Than you can easily follow this procedure:

  1. Apply solder paste to the PCB using the solder paste stencil;
  2. Place the components with tweezers (pay attention to components orientation where specified);
  3. Heat the PCB around 150°-250°C (depends on the solder paste) with a hot air gun or a heating plate.

This procedure is much easier and safer if done by heated plate instead of hot air gun.

So basically, you will need three things:

  • Heating Plate (also known as Reflow Station)
  • Solder paste
  • Tweezers

Here's a cheap Heating Plate on AliExpress.

Bill of Materials

Manufacturer Code Description Designer Notes Replaceable
MCP2025-330E/MD IC TRANSCEIVER HALF 1/1 8DFN IC1 For both designs N
TPS82140SILR DC DC CONVERTER 0.9-6V U1 For both designs N
C2012X5R1C106M085AC Capacitor 10UF 16V X5R 0805 C1 For both designs Y
CL21A226MOQNNNE Capacitor 22UF 16V X5R 0805 C2 For both designs Y
C2012X5R1C106M085AC Capacitor 10UF 16V X5R 0805 C3 For both designs Y
RP73PF2A133KBTDF Resistor SMD 133K OHM 0.1% 1/4W 0805 R1 For both designs Y
CPF0805B42K2E1 Resistor SMD 42.2K OHM 0.1% 1/10W 0805 R2 Only for "V1_ Rev2.0" design (sets up the DC/DC converter to 3.3V) Y
RP73PF2A24K9BTDF Resistor SMD 24.9K OHM 0.1% 1/4W 0805 R2 Only for "V2_ Rev1.5" design (sets up the DC/DC converter to 5V) Y
CRT0805-BY-1002ELF Resistor SMD 10K OHM 0.1% 1/8W 0805 R3 For both designs Y
PTN0805Y5000BST1 Resistor SMD 500 OHM 0.1% 1/8W 0805 R4 For both designs Y
150080VS75000 LED GREEN CLEAR 0805 SMD L1 For both designs Y
TSM-105-01-F-SV Connector HEADER SMD 5POS 2.54MM J1 For both designs Y
TSM-104-01-F-SV Connector HEADER SMD 4POS 2.54MM J2 For both designs Y
S3B-ZR-SM4A-TF(LF)(SN) Connector HEADER SMD R/A 3POS 1.5MM J3 For both designs Y

Schematic

Schematic

Model

Immagine 2023-04-22 135723 Immagine 2023-04-22 135642